Solar street lights tailored for factory operations prioritize durability, high brightness, stable performance, and compatibility with industrial scenarios (e.g., heavy dust, large vehicle flow, 24/7 security needs). The 40W–180W LED power range covers diverse factory zones—from narrow auxiliary roads to wide loading yards—while solar power eliminates reliance on grid electricity (reducing operational costs and avoiding production disruptions from power outages). Below is a detailed guide to model matching, core requirements, installation key points, and maintenance strategies for factory-specific solar street lights. I. Model Selection: Match Power to Factory Zones Factory areas have distinct lighting demands (e.g., brightness, coverage, safety priorities). Choosing the right wattage ensures both energy efficiency and operational safety. The table below maps 40W–180W models to typical factory zones: Solar Street Light Model (LED Power) Suitable Factory Zones Core Requirements Met Key Performance Indicators 40W LED - Narrow auxiliary roads (1–2m wide, for pedestrian/electric cart traffic). - Staff dormitory access paths. - Small green belts or leisure areas. Low brightness needs, energy conservation, and soft light (avoids glare for pedestrians). - Luminous flux: 4,000–5,000lm. - Illuminance: 10–15lux (meets pedestrian safety standards). - Coverage radius: 5–8m (6m pole height). 60W LED - Medium-width roads (3–4m wide, for forklifts or small trucks). - Warehouse peripheral paths. - Factory wall perimeter (basic security lighting). Balanced brightness for low-speed vehicle traffic and basic security monitoring. - Luminous flux: 6,000–7,200lm. - Illuminance: 15–20lux (clear visibility for forklift operators). - Coverage radius: 7–10m (7m pole height). 120W LED - Main factory roads (5–6m wide, for heavy trucks/transport vehicles). - Loading/unloading yards (small-to-medium size). - Outdoor workshop access (e.g., metal processing areas). High brightness for high-speed vehicle traffic and precise operation (e.g., loading goods at night). - Luminous flux: 12,000–14,400lm. - Illuminance: 20–30lux (meets national road lighting standards for industrial areas). - Coverage radius: 10–12m (8m pole height). 150W LED - Large loading yards (8–10m wide, for container trucks). - Factory entrance plazas (high traffic flow). - Outdoor storage areas (e.g., raw material piles requiring 24h monitoring). Ultra-brightness for large-area coverage and security (deters theft/vandalism). - Luminous flux: 15,000–18,000lm. - Illuminance: 30–40lux (clear visibility for container loading/unloading). - Coverage radius: 12–15m (9m pole height). 180W LED - Extra-wide factory roads (10m+ wide, for multiple vehicles). - Heavy-industry outdoor work areas (e.g., steel mill yards, construction machinery parking lots). - High-security zones (e.g., chemical storage peripherals). Maximum brightness for extreme scenarios (large vehicles, hazardous materials, 24h operations). - Luminous flux: 18,000–21,600lm. - Illuminance: 40–50lux (equivalent to daytime visibility for critical operations). - Coverage radius: 15–18m (10m pole height). II. Core Technical Requirements for Factory-Specific Solar Street Lights Factory environments pose unique challenges (heavy dust, vibration from machinery, corrosive gases in some industries). Solar street lights must meet stricter technical standards than civilian models: 1. Durability & Weather Resistance Protection Rating: Light housing, solar panel, and battery box: IP68 (highest level—resists heavy rain, dust accumulation, and temporary submersion; critical for factories with high dust levels, e.g., cement plants). Wiring connectors: IP67 waterproof (prevents short circuits from oil or chemical splashes). Material Selection: Lamp pole: Hot-dip galvanized steel (thickness ≥3mm) + anti-corrosion powder coating (resists rust from industrial gases, e.g., in chemical factories). LED housing: Die-cast aluminum (high impact resistance—withstands accidental collisions from forklifts). 2. Stable Power Supply (Avoid Operational Interruptions) Solar Panel: Type: Monocrystalline silicon (conversion efficiency ≥23%; ensures fast charging even in overcast weather—critical for factories with 24h operations). Power Matching: 1.5–2x the LED power (e.g., 120W LED requires 180–240W solar panel; prevents battery depletion during consecutive rainy days). Battery: Type: Lithium iron phosphate (LiFePO₄) (advantages: 3,000+ charge cycles, -30°C–60°C operating range, no acid leakage—safer for factories with flammable materials). Capacity: Ensure 5–7 days of backup power (e.g., 120W LED with 12V/200Ah LiFePO₄ battery supports 8h/day operation for 6 days). Controller: Type: MPPT (Maximum Power Point Tracking) (charging efficiency ≥95%; 15–20% more efficient than PWM controllers—maximizes energy use for factory night shifts). 3. Safety & Security Features Anti-Glare LED Optics: Use "batwing" or "asymmetrical" light distribution (avoids glare for vehicle drivers and CCTV cameras—critical for accident prevention and security monitoring). Surge Protection: Built-in 10kV surge protector (shields the system from electrical surges caused by factory machinery—prevents burnout during production peaks). Remote Monitoring (Optional): Integrate IoT modules (e.g., 4G/Wi-Fi) to track battery level, LED status, and fault alerts via a mobile app (enables proactive maintenance—avoids sudden lighting failures in high-security zones). If you need customized production, click here to contact us! *Send an inquiry,contact us, and then you can obtain samples! (Please contact customer service to learn about the sample collection process) (Please be sure to fill in your name, address, postal code, and phone number for shipping!) We are honored that you are interested in our Mingye products. We have been searching for distributors to sell our products in your local market. The company has obtained national ISO9001 quality management system certification, energy-saving certification, construction enterprise qualification certificate, CCC, RoHS, CQC, CB, CNAS, UL, and SGS certifications, and is one of the companies involved in developing streetlight industry standards. LEADRAY Lighting, equipped with advanced production equipment and processes, is dedicated to the research and development and production of intelligent lighting control systems. They provide lighting for urban and rural roads, gardens, courtyards, squares, bridges, and other locations, offering a wide range of products, including integrated solar streetlights, municipal streetlights, smart streetlights, landscape lights, magnolia lights, Chinese lanterns, courtyard lights, high-pole lights, and garden lights.
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